Peter McBride 

Antique and Old Tools 

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Last updated on    11 February, 2007

Restoring a Spiers plane - replacing the handle.

This Spiers smoother is one I bought for a reasonable price at the last Melbourne tool sale. It had the handle badly replace with one made in beech, with 2 screws up from the bottom...very ugly indeed, and loose as well. The original infill looks very pale for rosewood, it may have been be bleached by the sun, it might even be walnut, it looks more pale brown than rosewood usually is. The last little bit left of the handle was dark red / brown rosewood. The stuff I have is purple / brown....not a good match to the pale stuff already there. I have some dark, very heavy Australian Blackwood, and thought it would make the best match. I don't finish the new handle like a new plane, leaving it a bit rough, in keeping with the age of the plane. I mix a variety of different coloured spirit wood dies to get the colour close. This plane was made with a surprisingly thick handle, so I built the new one the same thickness. It does feel comfortably solid in the hand.

click on the images for a larger picture.

I removed the badly done beech handle as soon as I had a screwdriver in my hand, into the bin immediately. I don't like to remove any rivets, it is almost impossible to redo them without it looking obvious.

sp_00.jpg (43157 bytes)
The Spiers rear infill is in constructed in three pieces. The bottom which is level with the top edge of the sides and glued to that a top plate above the sides, and the handle mortised into the bottom piece. To avoid removing the rivet pin I drill out the remainder of the handle base, then chisel away the waste from around the pin. The wood usually just breaks away easily. This one had a cavity behind the thickening plate that is riveted to the base behind the mouth. sp_01.jpg (46873 bytes)
I draw around an original Spiers handle of a similar vintage, and just cut it out with a jig-saw, and saw and plane it to the correct width. sp_02.jpg (75413 bytes)
Work on the outline to get a good profile before the rounding is started. sp_03.jpg (49609 bytes)
Test fit the handle for the size of the mortise. sp_05.jpg (41518 bytes)
Go to it with rasps...then cut the slot to go around the rivet pin, and trim to length. sp_06.jpg (38331 bytes)
Trial fit. looks good. sp_07.jpg (41854 bytes)
Nice snug fit. sp_08.jpg (43222 bytes)
In with the glue, and tap the handle in with a mallet until it seats home. sp_09.jpg (47694 bytes)
A final work over with a file, sandpaper, steel wool, and a mixture of spirit dies to try and match the wood colour. I got pretty close with the colour, and it looks like it belongs. The rivet hasn't been tampered with, that would really mar the overall look if it was replaced and shinny. I don't like these planes shined up like a diamond ring, I prefer to do that to jewellery.

sp_14.jpg (73763 bytes) sp_10.jpg (43363 bytes)

email me  peter@petermcbride.com

or phone +61 3 9779 5266.
Mobile phone +61 4 1951 8357
In Australia (03) 9779 5266, Mobile. 0419 518357

PO Box 6020 East Ringwood, Victoria   3135, AUSTRALIA.

Copyright © Peter McBride 2004